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SpeedSorter™ LIBS Sorting Sensor

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Product Details

Ocean Insight’s SpeedSorter™ is an industrial, high-throughput sensing system designed for in-line, nonferrous scrap sorting in difficult environments. Based on laser-induced breakdown spectroscopy (LIBS), the SpeedSorter quickly determines the chemical composition of each aluminum scrap object and communicates the result to the sorting system. With the SpeedSorter, separation of wrought from cast aluminum, aluminum from magnesium, and alloy class separations like 5xxx and 6xxx are all easily accomplished, where technologies like XRF and XRT do not perform as well. 

SpeedSorter LIBS sensors are customized to your exact needs, with consideration of conveyor capabilities, input material composition and size, and desired output and diversion control. Custom separations are available as well. SpeedSorter is designed for single-lane or multi-lane systems, so you can start with one lane or as many as needed to handle the ever-growing market demand for recycled aluminum. 

Product Overview

  • Superior aluminum sorting. Sorts classes and fractions with speed and precision, providing high-purity sorts for 5xxx from 6xxx, aluminum from magnesium, and wrought from cast

  • High speed. Supports speeds as high as 5 tons per hour with an optimized sorting system

  • Maximized profits. Precise, high-purity sorting equals a higher price per ton

  • Flexible setup. Expandable, lane-based sensors are scalable to meet your needs

  • Smart, compact design. No ablation laser or distance sensors needed -- our high-powered laser, electronics and machine-learning algorithms do it all, in a small package that fits easily into your new or existing nonferrous sorting system

Applications

  • Alloy class separation
  • Aluminum, magnesium and titanium analysis
  • Incoming scrap metal identification
  • Light metals analysis and sorting
  • Nonferrous scrap metal recycling 
  • Positive material identification
  • Product scrap conversion

Aluminum is one of the most widely consumed metals in the world -- from cell phones, to cars, to appliances --and demand for recycled aluminum is rising. Aluminum comes in a variety of alloys, each with a distinct composition. For recycling companies, it's crucial to be able to distinguish between aluminum alloy classes, as well as wrought from cast, to ensure the purest product for smelting and re-melting. Ultimately, with tools like the SpeedSorter, aluminum has the potential to be continuously recycled - resulting in a true closed-loop ("circular") economy.

Introducing SpeedSorter™

Introducing SpeedSorter™ LIBS Sorting Sensor by Ocean Applied Systems

Protecting Our Planet's Resources

Aluminum is one of the most popular production materials on the planet. But producing new aluminum is highly energy-intensive, and manufacturing methods leave a large carbon footprint. Technology like the SpeedSorter is helping to address that.

Specifications

Base elements: Al, Mg, Cu, Zn
Alloying elements: Al, Fe, Mg, Mn, Si, Pb, Cr, Ni, Cu, Zn (Sn in special configurations)
Laser: Class 3R Red, Class 4 IR-A
Spectrometer: High resolution, high throughput, thermally controlled; standard range 190-450 nm, deep UV range available (optional, 175-430 nm) 
Working distance: 248 +/- 7 mm from front face of modules
Divert signal output: 24V, 0.5A max (can be configured for other signals)
Communication: TCP/IP over Ethernet 100 mbps
Communication protocol: Available in "SpeedSorter Software Protocol Document" (when available)
Control software: Client-side GUI, controls for setting recipes, viewing element ratios, number of pieces sensed/diverted, processed spectra, laser status, system temps, error and fault messages, saving data on device. Control up to 10 modules in Tabs, certain operations performed globally.
Memory: Onboard memory for saving several hours data per session
Power: 24VDC 600W (din rail mount power supply included)
Laser safety: BNC remote laser interlock, E stop, onboard and remote laser status LEDs
Ventilation requirements: 150 CFM per module clean filtered air
Installation requirements: Supply of ~60 CFM clean filtered air to recommended lens air shield (requirement and design depends on installation parameters)
Ambient operating conditions: 0 °C-40 °C non-condensing 25%-85% RH
Storage conditions: -10 °C-65 °C non-condensing 25%-85% RH
Dimensions: ~120 mm x 300 mm  x 850 mm
Weight:

~28 kg

 

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